2025 Delivery Trends You Can't Ignore Download

Sifted logo

How to Calculate Shipping Costs

by Sifted Team

Jun 10, 2022

6 min read

Importance of Calculating Shipping Costs

As an online seller, you need to calculate the shipping cost as it serves as the shipping quote of the product they will purchase. You need to offer the best shipping rates to your customers if you want to compete in the heavily crowded retail environment.

Accurate shipping cost calculation is necessary for successful domestic and international shipping. A miscalculation or failing to account for certain factors such as inefficient packaging can lead to transactions where profits are erased.

In this article, we will review the most common factors affecting shipping costs and share actionable tips for calculating the best shipping rates for your business.

Are shipping charges catching you off guard? Gain full visibility into your supply chain operations with Sifted’s logistics intelligence solutions.

How to Calculate Shipping Costs

Many of the factors affecting the total cost of shipping are simple and straightforward, such as package dimensions, actual weight, and delivery times. In this section, we’ll discuss these points and more, so you can calculate shipping rates that work for you and your customers.

Package dimensions

Major shipping carriers like FedEx, UPS, and USPS calculate the shipping rates for a package using the dimensional weight (DIM weight) method, rather than its actual weight. This pricing model enables them to charge shipping rates based on the amount of space a package occupies, since there is limited space available on the truck.

Here’s the formula for calculating the DIM weight of a package:

Dimensional weight = Length x Width x Height / DIM divisor

The DIM divisor is the number set by shipping companies representing the volume of a package allowed per unit of weight. FedEx has a standard DIM Divisor of 139. UPS’ standard DIM Divisor for retail rates is 166. These are negotiable with each carrier.

Note that once the DIM weight is calculated, the larger value among the two (DIM weight and actual weight) will be used to calculate the shipping rates.

Carriers will also charge an additional fee if a package exceeds certain weight and dimension limits.

Package weight

Actual weight is another factor that determines the shipping charges of your shipment and the shipping service you use. For example, UPS flat rate shipping allows up to 50 pounds as long as your item does not exceed 1,728 cubic inches in volume.

Shipping destination

Shipping companies calculate delivery charges based on how far a package has to travel. They assign certain numbers to geographical regions (from Zone 1 to Zone 8 for domestic shipments in the U.S.) called shipping zones. The lower the number of shipping zones a package has to travel, the less the cost of shipping and vice versa.

Shipping zones are not fixed numbers and are dynamically calculated depending on the point of origin. That means that even if two packages are sent from different locations to the same destination, their shipping zones might be different.

Value of contents shipped

Carriers charge additional fees for items that require special handling or packaging. For example, USPS makes you go to the post office in-person to get its Special Handling-Fragile service. If you frequently deal with fragile goods, you’ll need to factor in the costs of delivery such as fuel costs, vehicle maintenance, and labor costs, etc.

There are also fees for dangerous goods like lithium batteries and inflammable liquids.

Delivery times

Fulfillment By Amazon sellers on their eCommerce website have plenty of shipping options from Amazon standard delivery (4-5 business days) to FedEx same day delivery. Of course, you’ll be charged higher delivery fees for faster shipments.

Similarly, the shipping method your customer selects also determines how fast the package reaches its destination.

Unexpected problems

Proactive re-evaluation of shipping processes and investing in a logistics management technology can help you create a robust shipping strategy. However, unforeseen events like lockdowns and delivery drivers calling in sick can slow down delivery service operations.

This can prove difficult because many customers expect a discount or refund on shipping costs for delivery delays. As a result, you have to factor in any customer refunds in the total cost of shipping.

USPS Shipping Calculator

With USPS, the combined length and girth of a package must not exceed 108 inches. USPS Retail Ground shipments may measure up to 130 inches in combined length and girth. Regardless of the size of the package, it must not weigh more than 70 lbs.

FedEx Shipping Calculator

For FedEx Express, a package must not exceed:

  • 108 inches in length
  • 130 inches in combined length and girth
  • 150 lbs in weight

For FedEx Ground, a package must not exceed:

  • 108 inches in length
  • 165 inches in combined length and girth
  • 150 lbs in weight
Topics: Shipping Costs
Topics

Check out related resources at Sifted.

2026 FedEx GRI Analysis

2026 FedEx GRI Analysis

For the third consecutive year, FedEx has announced a 5.9% average General Rate Increase (GRI). While the figure ...
Read More
FedEx & UPS 2025 Demand Surcharge Guide

FedEx & UPS 2025 Demand Surcharge Guide

Note: This article covers Ground and Express charges only. For a comprehensive overview of international and other ...
Read More
2025 Consumer Survey: The Importance of a Positive Delivery Experience for Customer Loyalty

2025 Consumer Survey: The Importance of a Positive Delivery Experience for Customer Loyalty

In 2025, the shipping and delivery experience is often the only tangible point of contact between brands and their ...
Read More
What is a FedEx Audit?

What is a FedEx Audit?

What is a FedEx audit? A FedEx audit offers an in-depth view of your FedEx invoices to reveal potential mistakes. ...
Read More
Where Are 2026 Rates Headed? General Rate Increase (GRI) Predictions + Prep Tips

Where Are 2026 Rates Headed? General Rate Increase (GRI) Predictions + Prep Tips

As the 2026 General Rate Increase (GRI) approaches, businesses are preparing for changes that could significantly ...
Read More
PARCEL Forum ’25 – Discover What’s Next

PARCEL Forum ’25 – Discover What’s Next

Leading logistics, transportation, retail, and eCommerce professionals are gearing up for PARCEL Forum ’25, the ...
Read More
Navigating Tariff Turbulence: Prepare Your Supply Chain for the New Normal

Navigating Tariff Turbulence: Prepare Your Supply Chain for the New Normal

When it comes to tariffs, the only thing you can count on right now is change. What once shifted every few years ...
Read More
Inbound vs. Outbound Logistics: What Shippers Need to Know

Inbound vs. Outbound Logistics: What Shippers Need to Know

Every shipment has a starting line and a finish line. Inbound and outbound logistics cover the flow of goods into ...
Read More
What’s New in SiftedAI—And What Our Clients Are Saying About It

What’s New in SiftedAI—And What Our Clients Are Saying About It

When developing SiftedAI, the 3.0 version of our platform, our vision was to go beyond just bringing visibility to ...
Read More
Prep for Peak Season Now to Avoid Shipping Issues During the Holidays

Prep for Peak Season Now to Avoid Shipping Issues During the Holidays

Year after year, July sneaks up on everyone. One minute it’s January and before you know it, the year is halfway ...
Read More
Sifted Wins Two Top Industry Awards for Innovation

Sifted Wins Two Top Industry Awards for Innovation

We’re excited to share that Sifted has recently been recognized with two awards: 2025 Top Supply Chain Projects ...
Read More
How E-Commerce Shippers Can Offer Free Shipping

How E-Commerce Shippers Can Offer Free Shipping

Free shipping isn’t just a perk–it’s an expectation. PYMNTS reports that in 2025, 66% of consumers look for free ...
Read More
No results found.

Profile Monitoring
Get always-on monitoring across your cost-sensitive KPIs

Scenario Modeling
Test strategic investment decisions out in a virtual sandbox

Carrier Management
Gain transparency into carrier performance, pricing, and billing

Monitoring via Alerts
Stay ahead of every change in your parcel operation

Accounting Automation
Automate the manual and error prone processes

Reporting & Analytics
Centralize insights, visualize trends, and create custom reports

3PL Brand Management
Simplify and accelerate your pricing + billing workflows

Blog
Discover news, tips, and industry best practices

DIM Weight Calculator
See how DIM is impacting you

Podcast
Hear from industry experts on LeaderShipping

Case Studies
Learn how other brands use
Logistics Intelligence

Carbon Calculator
Calculate your CO2 Emissions

Guides
Download free reports and
expert how-tos

Frequently Asked Questions
Explore top questions from shippers evaluating SiftedAI

About Sifted
Get to know Logistics Intelligence

Unboxed Newsletter
Subscribe for parcel news, predictions & tips

Logistics Intelligence
For parcel shippers

Let's get you to the right place!

SIFTEDAI
New & Improved Logistics Intelligence Platform

AMAZON
Redirect to Valence Intelligence Login

Not sure if you have an account? Email [email protected].